PLC and HMI programming – Siemens, Mitsubishi, Beijer and Beckhoff

We program, test and commission PLC and HMI systems for industry, buildings and infrastructure – new installations and optimisation of existing facilities. The full chain: specification, PLC programming, testing, commissioning and troubleshooting.

Common situations we help with

  • Legacy Siemens control (Step 7) needs migration to TIA Portal, or legacy Mitsubishi control (GX Developer/GX Works 2) to GX Works 3
  • Spare parts for the control system are no longer available
  • A production line is being rebuilt or extended within short downtime windows
  • Communication with SCADA/MES is unstable
  • The line stops repeatedly and nobody can find the cause
  • HMI screens are outdated or difficult for operators to work with
  • Existing PLC code needs troubleshooting or optimisation during operation
  • Documentation and knowledge are missing after a previous supplier moved on

Platforms

We are vendor-independent, with particularly deep expertise in the platforms where we have years of project experience and relevant certifications.

Siemens TIA Portal / Step 7

PLC programming for Siemens S7 in TIA Portal. Certification: TIA Portal Safety and S7 Advanced Diagnostics.

Mitsubishi MELSOFT GX Works / GT Works

PLC and HMI programming for Mitsubishi. Certification: GX Works 2 Advanced.

Beijer iX / CODESYS

HMI panels in Beijer iX Developer and soft-PLC with CODESYS. Certification: CODESYS with Beijer X2 panel.

Beckhoff TwinCAT

PLC programming in TwinCAT.

What we deliver

The full lifecycle of your control system – from a new system to optimisation and troubleshooting.

  • PLC programming (Siemens S7, Mitsubishi, CODESYS)
  • Product and process traceability – PLC integrated with SCADA and MES
  • Optimisation of existing production lines
  • Testing and phased commissioning with a rollback plan (on-site and remote)
  • HMI panels and operator interfaces
  • Building automation and BMS (HVAC, energy monitoring)
  • Troubleshooting and fault resolution

Optimisation and retrofit of existing production lines

We take on existing installations – optimising, extending and troubleshooting them. We document the existing functionality and deliver improvements without losing what already works.

Taking over and documenting systems with no records

Has the previous supplier left the project with documentation that is incomplete or missing altogether? We map the plant as it actually works – PLC program, HMI screens, signal lists and communication – and hand over documentation that becomes yours and can be passed on to whoever you choose. Often the fastest way to regain control of a plant before larger changes are planned.

IT/OT security in industrial and building automation

An unsecured control system is a production and operational risk, not just an IT issue. We harden PLC, HMI and SCADA environments in line with IEC 62443 principles: authentication, access control, event logging and encrypted remote access – built in from the start.

Diagnostics, maintenance and control system modernisation

A production disruption costs money every minute it lasts, and an outdated control system gets more expensive to maintain every year. We troubleshoot faults in PLC, HMI and SCADA/MES communication, handle preventive maintenance, and modernise older control systems – Siemens (migration from Step 7 to TIA Portal) and Mitsubishi.

  • Troubleshooting of PLC code, HMI and SCADA/MES communication
  • Preventive maintenance and servicing of automation equipment
  • Modernisation, upgrade and control system replacement – Siemens (Step 7 → TIA Portal) and Mitsubishi (GX Developer/GX Works 2 → GX Works 3), with phased commissioning designed to minimise production downtime
Book a free technical call (30 min)

Experience

Proven in production

PLC and HMI delivery across industry, buildings and infrastructure – in Sweden and internationally.

Automotive Manufacturing

Connected over 300 machine cells and robot stations to SCADA/MES via OPC UA, S7 and ISO-on-TCP, across engine machining, gearbox manufacturing and battery production. Ignition SCADA system with thousands of tags, several SQL databases and dozens of dashboards. A real-time alarm system that flags process deviations the moment they occur.

Dairy Automation & Robotics

System integration, verification and full-scale testing of a global herd management and milk production system – on pilot installations ahead of worldwide rollout. Every new function and milking cycle was tested at pilot farms in Germany, Ireland and the UK.

Public Buildings

Programming and commissioning of control systems for 13 climate-controlled zones – regulating temperature, humidity and CO₂ – across 12 PLCs (Mitsubishi), with energy metering via M-Bus and Modbus, fire dampers and security doors. A camera-based visitor counting system was integrated with the climate control and the doors between zones, so that occupancy per zone could be matched to the requirements of each exhibition. Delivered for one of Sweden's largest and most important museums.

Port & Marine Infrastructure

Programming and commissioning of ventilation control, room climate control and lighting systems for the entire ferry terminal and port infrastructure. Distributed I/O system controlled via Mitsubishi PLC, with energy metering via M-Bus and Modbus. Energy optimisation through calendar-scheduled operation combined with PID control.

Certifications

Certified Where It Counts

2020

Siemens TIA Portal Safety

Training Center for Automation Systems INTEX, Gliwice

2018

CODESYS with Beijer X2 Panel / Soft PLC

Beijer Electronics, Upplands Väsby

2016

Mitsubishi GX Works 2 Advanced

Mitsubishi Electric, Stockholm

2016

Control & Regulation Technology for HVAC Systems

Teknologisk Institut AB

2015

Migration To The Siemens Step7 TIA Portal

Training Center for Automation Systems INTEX, Gliwice

2014

Siemens S7 Advanced Diagnostics

Training Center for Automation Systems INTEX, Gliwice

Process

How We Work

  1. 1

    Technical call
    (30 min, free)

    We walk through your facility, systems and goals.

    Book directly
  2. 2

    Assessment and recommendation

    Clear scope, risks and the right next step – at a fixed price or on a time-and-materials basis.

  3. 3

    Delivery

    Programming, testing and phased commissioning designed to minimise production downtime.

  4. 4

    Handover and support

    Documentation, knowledge transfer to your team and support after commissioning.

We respond to every enquiry within 24 hours, on business days.

Contact

Let's Discuss Your Project

Whether you have a detailed specification or just an initial idea – we're happy to have a technical conversation and help you find the right path forward.

Based in Stockholm. Available for on-site and remote projects across Scandinavia and Europe. Professional liability insurance in place for all assignments.